UN R137 Base text (03 series) · UNECE Regulation No. 137 (ECE R137) — Uniform provisions concerning the approval of vehicles with regard to restraint systems, fuel system integrity and protection against electrical shock in the event of a frontal collision.
UN R137 — 03 series of amendments
Changes from 02 series of amendments (supplement 4)
- What changed
- In the case of a compressed hydrogen-fuelled vehicle, new paragraphs 5.2.7.1. to 5.2.7.3. set requirements on hydrogen leakage, gas concentration and container attachment.
- New Annex 10 gives the test conditions and procedures for the assessment of post-crash hydrogen fuel system integrity.
- From 1 September 2027, Contracting Parties applying this UN Regulation are not obliged to accept preceding-series type-approvals of vehicles first issued after that date.
- Why
- The proposal aims to introduce requirements concerning post-crash safety of hydrogen fuelled vehicles based on Amendment 1 to UN GTR No. 13.
- UN Regulations Nos. 135 and 153 specify post-crash safety requirements for hydrogen powered vehicles, but UN Regulation No. 137 did not specify them.
- Because the numbers of hydrogen fuelled vehicles in the market are still limited, the proposer says this series should only apply to new type approvals.
Q1What changed104 changes
Hydrogen leakage and container attachment for compressed hydrogen-fuelled vehicles (paras. 5.2.7., 5.2.7.1. and 5.2.7.3.)
New paragraph 5.2.7. says that, in the case of a compressed hydrogen-fuelled vehicle, compliance with paragraphs 5.2.7.1. to 5.2.7.3. must be shown. Under paragraph 5.2.7.1., the hydrogen leakage rate (VH2) must not exceed an average of 118 NL per minute for Δt minutes after the crash. The rate is determined in accordance with paragraph 4. of Annex 10 for hydrogen, or paragraph 5. of Annex 10 for helium. Under paragraph 5.2.7.3., the container(s) for hydrogen storage must remain attached to the vehicle at a minimum of one attachment point.
Gas concentration in the passenger and luggage compartments (para. 5.2.7.2.)
New paragraph 5.2.7.2. sets limits for the gas concentration by volume in air in the passenger and luggage compartments. The limits are 4.0 per cent for hydrogen or 3.0 per cent for helium, at any time throughout the 60 minute post-crash measurement period. The values are determined in accordance with paragraph 6. of Annex 10. Paragraph 5.2.7.2. says that this requirement is satisfied if it is confirmed that two conditions are met. The first is that the shut-off valve of each compressed hydrogen storage system has closed within five seconds of first vehicle contact with the barrier. The second is that there is no leakage from the compressed hydrogen storage system(s).
List of test conditions (para. 5.2.) and former paragraph 5.2.7. renumbered as paragraph 5.2.6.1.
The Annex 3 test is now considered satisfactory if all the conditions in paragraphs 5.2.1. to 5.2.7. are satisfied at the same time. Before, the list ended at paragraph 5.2.6. The former paragraph 5.2.7. is renumbered as paragraph 5.2.6.1. Paragraph 5.2.6.1. is about continuous leakage of liquid from the fuel-feed installation after the collision.
Test conditions and procedures for post-crash hydrogen fuel system integrity (Annex 10)
New Annex 10 gives the test conditions and procedures for the assessment of post-crash hydrogen fuel system integrity. Its purpose is the determination of compliance with the requirements of paragraph 5.2.7. It covers the preparation of the hydrogen storage system, the sensors for enclosed spaces, and post-crash leak and concentration measurements. Separate leak test measurements apply to a storage system filled with compressed hydrogen and to one filled with compressed helium. The time interval Δt starts when the vehicle comes to rest after the impact and continues for at least 60 minutes. Post-crash data from the sensors in enclosed spaces are collected at least every five seconds for a period of 60 minutes after the test.
Vehicle type and new definitions for hydrogen safety (paras. 2.4., 2.5.2. and 2.41. to 2.45.)
Paragraph 2.4. now puts one "adverse effect" condition in its lead-in, instead of a "negative effect" condition in each of items (a) to (g). New item (h) is "The basic configuration and main characteristics of the compressed hydrogen storage system". New paragraphs 2.41. to 2.45. define the compressed hydrogen storage system (CHSS), the container, container attachments, the hydrogen-fuelled vehicle and the shut-off valve. Paragraph 2.5.2. now defines the "Passenger compartment for electric safety and/or hydrogen safety assessment". It also says "back door" instead of "rear gate".
Transitional provisions (paras. 12.1. to 12.6.)
Paragraph 12.1. now refers to the official date of entry into force of the 03 series of amendments and to type-approvals under that series. In paragraphs 12.2. and 12.3., the date 1 September 2023 is now 1 September 2027. Paragraph 12.4. now says that Contracting Parties applying this UN Regulation may grant type-approvals according to any preceding series of amendments. Before, it said that they must not refuse to grant type-approvals according to any preceding series, or extensions thereof. New paragraph 12.5. says that Contracting Parties applying this UN Regulation must continue to grant extensions of existing approvals to any preceding series of amendments. Paragraph 12.6. is about Contracting Parties who start to apply this Regulation after the entry into force of the most recent series of amendments.
Approval mark examples (Annex 2) and R.E.3. references in footnotes
The two Annex 2 example texts now refer to the 03 series of amendments of Regulation No. 137, instead of the 01 series. The approval mark figures in Annex 2 are also updated. Three footnotes on the Consolidated Resolution on the Construction of Vehicles now refer to document ECE/TRANS/WP.29/78/Rev.7, instead of Rev.4 or Rev.6. These footnotes now give the web address https://unece.org/transport/standards/transport/vehicle-regulations-wp29/resolutions.
Q2Why it changed
- Proposed by
- Expert from the International Organization of Motor Vehicle Manufacturers
- Working party
- GRSP, 73rd session (May 2023)
Reasons
The proposal aims to introduce requirements concerning post-crash safety of hydrogen fuelled vehicles based on Amendment 1 to UN GTR No. 13. The GRSP report says the proposal is to incorporate provisions on hydrogen-fuelled vehicles into UN Regulation No. 137.
Sources (2)
“The proposal aims to introduce requirements concerning post-crash safety of hydrogen fuelled vehicles based on the Amendment 1 to UN GTR No. 13 (Hydrogen and Fuel Cells Vehicles).”
“to incorporate provisions on hydrogen- fuelled vehicles into UN Regulation No. 137”
UN Regulations Nos. 135 and 153 specify post-crash safety requirements for hydrogen powered vehicles. Other full scale vehicle crash regulations, such as UN Regulations Nos. 94, 95 and 137, did not specify them. UN Regulation No. 134 requires compliance with the post-crash requirements by referencing the crash test procedure.
Sources (2)
“In current UN Regulations, post-crash safety requirements for hydrogen powered vehicles are specified in UN Regulation No. 135 (pole-side impact) and UN Regulation No. 153 (rear end collision).”
“in other full scale vehicle crash regulations such as UN Regulations Nos. 94, 95 and 137, such requirements are not specified while the compliance to the post-crash requirements are required in UN Regulation No.134 by referencing the crash test procedure.”
The proposer says the post-crash safety requirements for hydrogen powered vehicles should be added to UN Regulation No. 137 as well. This is for increasing the mutual recognition possibilities for approvals according to these crash regulations and allowing flexibilities in type approval procedures.
Source
“For increasing the mutual recognition possibilities for the approvals according to these crash regulations and allowing flexibilities in type approval procedures, the post-crash safety requirements for hydrogen powered vehicles should be added to the UN Regulation No. 137 as well.”
The proposer says that the proposed requirements are fully harmonised with UN GTR No. 13, Amendment 1. The proposer says they are also harmonised with the proposal of the 02 series of amendments to UN Regulation No. 134.
Source
“The proposed requirements are fully harmonised with that of UN GTR No. 13, Amendment 1 and the proposal of the 02 series of amendment to UN Regulation No.134.”
The proposer notes that the numbers of hydrogen fuelled vehicles in the market are still limited. For this reason, the proposer says this series should only apply to vehicles applying for new type approval. The proposer also says the date should be coordinated with that of the 02 series of amendments to UN Regulation No. 134.
Sources (2)
“Since the numbers of hydrogen fuelled vehicles in the market are still limited, this series of amendments should only apply to the vehicle applying to new type approval.”
“The date should be coordinated with that of the 02 series of amendment to UN Regulation No. 134.”
Document trail
- —ProposalGRSP-72-31Earlier proposal by the expert from OICA, distributed at the seventy-second GRSP session
- 2023-03ProposalECE/TRANS/WP.29/GRSP/2023/20Proposal by the expert from the International Organization of Motor Vehicle Manufacturers
- —RevisedGRSP-73-30Revised proposal superseding ECE/TRANS/WP.29/GRSP/2023/20
- —Working party adoptsECE/TRANS/WP.29/GRSP/73Session report, para. 40: GRSP adopted ECE/TRANS/WP.29/GRSP/2023/20 as amended by annex X
- 2023-08Sent to WP.29ECE/TRANS/WP.29/2023/111Text that GRSP sent to WP.29 and AC.1
- 2023-11WP.29 adoptsECE/TRANS/WP.29/1175Adopted at the 191st session (session report, para. 180)
- 2024-06-15In forceC.N.262.2024.TREATIES-XI.B.16.137UN depositary notification
Q3Who is affected
Vehicle manufacturer
- In the case of a compressed hydrogen-fuelled vehicle, show compliance with paragraphs 5.2.7.1. to 5.2.7.3.
- Prepare your directions for purging the hydrogen storage system, which Annex 10, paragraph 3.1.2. uses if purging is necessary.
- Check approval plans against paragraph 12.2. for preceding-series type-approvals first issued after 1 September 2027.
Component supplier
- No direct action for this role.
Technical service / Approval authority
- In the case of a compressed hydrogen-fuelled vehicle, measure post-crash leakage and gas concentration as set out in Annex 10.
- Make sure that sensors are calibrated and located as Annex 10, paragraphs 3.2.2. and 3.2.3. set out.
- Collect enclosed-space sensor data at least every five seconds for 60 minutes after the test (Annex 10, paragraph 6.1.).
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ⓘ This report gives advice only. It is not legal or type-approval advice.