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UN R135 Supplement 4 (01 series) · UNECE Regulation No. 135 (ECE R135) — Uniform provisions concerning the approval of vehicles with regard to their Pole Side Impact performance (PSI).

UN R135 — Supplement 4 to the 01 series of amendments

Supplement 3 → 4

Adopted at the WP.29 191st sessionEntry into force 2024-06-15
What changed
  • Paragraph 2.14. now has two definitions of passenger compartment: one “with regard to occupant protection” and one “for hydrogen safety assessment”.
  • In Annex 6, the last term of the formulas for ρo' and ρf' is now 1.07 instead of 0.5789.
  • The definitions of CHSS, container and shut-off valve change, and new paragraph 2.4.1. defines “Container Attachments”.
Why
  • The proposal aims to introduce requirements for the post-crash safety of hydrogen-fuelled vehicles based on Amendment 1 to UN GTR No. 13.
  • During the development of UN GTR No. 13, Amendment 1, several clarifications and corrections are made on the existing part of UN GTR No. 13.
  • The proposal says that these amendments do not affect the validity of existing approvals.

Q1What changed14 changes

Compressed hydrogen storage system, container and container attachments (paras. 2.3., 2.4. and 2.4.1.)

Paragraph 2.3. now says that a CHSS stores “compressed hydrogen fuel” for a hydrogen-fuelled vehicle. It is composed of “a container, container attachments (if any), and all primary closure devices required to isolate the stored hydrogen”. Before, it was composed of “a pressurized container, pressure relief devices (PRDs) and shut off device”. Under paragraph 2.4., a container (for hydrogen storage) is now “the pressure-bearing component on the vehicle” that stores the primary volume of hydrogen fuel “in a single chamber or in multiple permanently interconnected chambers”. Before, it was “the component within the hydrogen storage system”. New paragraph 2.4.1. defines “Container Attachments” as “non-pressure bearing parts attached to the container that provide additional support and/or protection to the container”, which “may be only temporarily removed for maintenance and/or inspection only with the use of tools”.

"Compressed hydrogen storage system (CHSS)" means a system designed to store compressed hydrogen fuel for a hydrogen-fuelled vehicle and composed of a pressurized container, pressure relief container attachments (if any), and all primary closure devices (PRDs) and shut off device that required to isolate the stored hydrogen from the remainder of the fuel system and the environment.
"Container (for hydrogen storage)" means the pressure-bearing component within on the hydrogen storage system vehicle that stores the primary volume of hydrogen fuel in a single chamber or in multiple permanently interconnected chambers.
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ISO and SAE references for hydrogen fuel (para. 2.10.)

Paragraph 2.10. now says that hydrogen fuel for the vehicles is specified in ISO 14687:2019 and SAE J2719_202003. Before, hydrogen fuel for passenger vehicles was specified in ISO 14687-2:2012 and SAE J2719 (Sep 2011 Revision).

"Hydrogen-fuelled vehicle" means any motor vehicle that uses compressed gaseous hydrogen as a fuel to propel the vehicle, including fuel cell and internal combustion engine vehicles. Hydrogen fuel for passenger the vehicles is specified in ISO 14687-2:2012 14687:2019 and SAE J2719 (Sep 2011 Revision).J2719_202003.

Two definitions of passenger compartment (paras. 2.14., 2.14.1. and 2.14.2.)

Paragraph 2.14. now has only the words “Passenger compartment”, and new paragraphs 2.14.1. and 2.14.2. give two definitions. Paragraph 2.14.1. defines “Passenger compartment with regard to occupant protection” as “the space for occupant accommodation, bounded by the roof, floor, side walls, doors, outside glazing, front bulkhead and the plane of the rear compartment bulkhead or the plane of the rear-seat back support”. Before, paragraph 2.14. gave one definition of “Passenger compartment”, with these bounds. Paragraph 2.14.2. defines “Passenger compartment for hydrogen safety assessment”. This space is bounded by “the roof, floor, side walls, doors, outside glazing, front bulkhead and rear bulkhead, or back door”.

"Passenger compartment" means the space for occupant accommodation, bounded by the roof, floor, side walls, doors, outside glazing and front bulkhead and the plane of the rear compartment bulkhead or the plane of the rear-seat back support.
"Passenger compartment with regard to occupant protection" means the space for occupant accommodation, bounded by the roof, floor, side walls, doors, outside glazing, front bulkhead and the plane of the rear compartment bulkhead or the plane of the rear-seat back support.
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Shut-off valve (for hydrogen-fuelled vehicles) (para. 2.20.)

Paragraph 2.20. now says that a shut-off valve (for hydrogen-fuelled vehicles) is a valve between “the container” and the vehicle fuel system. Before, it said “the storage container”. The valve now “must default” to the “closed” position when not connected to a power source. Before, the definition said that the valve “can be automatically activated” and “defaults” to that position.

"Shut-off valve (for hydrogen-fuelled vehicles)" means a valve between the storage container and the vehicle fuel system that can be automatically activated; which defaults must default to the "closed" position when not connected to a power source.

Vehicle type definition (para. 2.26.)

The definition of “Vehicle type” (paragraph 2.26.) now says that the design characteristics do not differ in such essential respects, “in so far as they have an adverse effect on the result of the impact test prescribed in this Regulation”. The paragraph that said “in so far as they may be considered to have a negative effect on the results of a vehicle‑to‑pole side impact test conducted in accordance with Annex 3 of this Regulation” is deleted.

"Vehicle type" means a category of vehicles, the design characteristics of which do not differ in such essential respects , in so far as they have an adverse effect on the result of the impact test prescribed in this Regulation, as:
in so far as they may be considered to have a negative effect on the results of a vehicle‑to‑pole side impact test conducted in accordance with Annex 3 of this Regulation.

Enclosed spaces and valve condition before the impact (Annex 6, paras. 2.1. and 3.1.4.)

In Annex 6, paragraph 2.1. now says that “Enclosed spaces” means “the special volumes within the vehicle (or the vehicle outline across openings) that are external to the hydrogen system”. The hydrogen system now lists “storage system, fuel cell system, internal combustion engine (ICE) and fuel flow management system”. The definition no longer includes “and its housings (if any) where hydrogen may accumulate (and thereby pose a hazard), such as the passenger compartment, luggage compartment and space under the hood”. Under paragraph 3.1.4., “the main stop valve and shut-off valves for hydrogen gas, located in the downstream hydrogen gas piping” are now “in the normal driving condition kept open” immediately before the impact. Before, it said “in normal driving condition”.

"Enclosed spaces" indicates means the special volumes within the vehicle (or the vehicle outline across openings) that are external to the hydrogen system (storage system, fuel cell system , internal combustion engine (ICE) and fuel flow management system) and its housings (if any) where hydrogen may accumulate (and thereby pose a hazard), such as the passenger compartment, luggage compartment and space under the hood.).
The main stop valve and shut-off valves for hydrogen gas, located in the downstream hydrogen gas piping, are in the normal driving condition kept open immediately prior to the impact.

Formulas for the mass of hydrogen in the storage system (Annex 6, paras. 4.2. and 4.3.)

In Annex 6, paragraphs 4.2. and 4.3. give the formulas to calculate the initial and the final mass of hydrogen in the storage system. In the formulas for ρo' and ρf', the last term is now 1.07 instead of 0.5789. The other terms of these two formulas do not change.

ρo' = –0.0027 x (P0')2 + 0.75 x P0' + 0.57891.07
ρf' = –0.0027 x (Pf')2 + 0.75 x Pf' + 0.57891.07
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Q2Why it changed

Proposed by
Expert from the International Organization of Motor Vehicle Manufacturers
Working party
GRSP, 73rd session (May 2023)

Reasons

  • The proposal aims to introduce requirements for the post-crash safety of hydrogen-fuelled vehicles. These requirements are based on Amendment 1 to UN GTR No. 13 (Hydrogen and Fuel Cells Vehicles).

    Source
    “The proposal aims to introduce requirements for the post-crash safety of hydrogen-fuelled vehicles based on the Amendment 1 to UN GTR No. 13 (Hydrogen and Fuel Cells Vehicles).”
  • The post-crash safety requirements for hydrogen-powered vehicles in UN Regulation No. 135 are based on UN GTR No. 13. During the development of UN GTR No. 13, Amendment 1, several clarifications and corrections are made on the existing part of UN GTR No. 13.

    Sources (2)
    “The post-crash safety requirements for hydrogen-powered vehicles specified in UN Regulation No. 135 (pole-side impact) are based on UN GTR No. 13.”
    “During the development of UN GTR No. 13, Amendment 1 (GTR13, Phase 2), several clarifications and corrections are made on the existing part of UN GTR No. 13 that are transposed into UN Regulation No.135.”
  • The proposal says that these clarifications and corrections should be applied to existing versions of UN Regulation No. 135 as early as possible. It says that these amendments do not affect the validity of existing approvals.

    Source
    “Such amendments for clarifications and corrections should be applied to existing versions of UN Regulation No.135 as early as possible, while those amendments do not affect the validity of existing approvals.”
  • The expert from OICA tabled the revised proposals to harmonize already existing provisions on hydrogen-fuelled vehicles in UN Regulation No. 135.

    Source
    “tabled by the expert from OICA to harmonize already existing provisions on hydrogen-fuelled vehicles in UN Regulation No. 135”

Document trail

  1. —ProposalGRSP-72-30Earlier proposal by the expert from OICA, distributed at the 72nd GRSP session
  2. 2023-03RevisedECE/TRANS/WP.29/GRSP/2023/24Proposal by the expert from OICA, based on GRSP-72-30
  3. —Amended in sessionGRSP-73-32Revised proposal by the expert from OICA that replaces ECE/TRANS/WP.29/GRSP/2023/24
  4. —Working party adoptsECE/TRANS/WP.29/GRSP/73GRSP session report, para. 38 and Annex IX
  5. 2023-08Sent to WP.29ECE/TRANS/WP.29/2023/122Text that GRSP sent to WP.29 and AC.1
  6. 2023-11WP.29 adoptsECE/TRANS/WP.29/1175Adopted at the 191st session (session report, para. 180)
  7. 2024-06-15In forceC.N.260.2024.TREATIES-XI.B.16.135UN depositary notification

Q3Who is affected

Vehicle manufacturer

  • Use 1.07 instead of 0.5789 in the Annex 6 formulas for ρo' and ρf' to calculate hydrogen mass.

Component supplier

  • No direct action for this role.

Technical service / Approval authority

  • In Annex 6, calculate ρo' and ρf' with 1.07 as the last term instead of 0.5789.

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ⓘ This report gives advice only. It is not legal or type-approval advice.

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