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UN R90 Supplement 5 (02 series) · UNECE Regulation No. 90 (ECE R90) — Uniform provisions concerning the approval of replacement brake lining assemblies, drum-brake linings and discs and drums for power-driven vehicles and their trailers.

UN R90 — Supplement 5 to the 02 series of amendments

Supplement 4 → 5

Adopted at the WP.29 178th sessionEntry into force 2020-01-11
What changed
  • Paragraph 2.1.1. of Annex 7 adds vehicle categories L6 and L7 to the braking tests of UN Regulation No. 78, Annex 3, paragraph 1.
  • Paragraphs 2.1.1.1. to 2.1.1.5. now give two dry stop tests, a high speed test, a wet brake test and a heat fade test. The high speed test is only applicable for vehicles of categories L3, L4, L5 and L7.
  • The speed sensitivity test now uses the results of the cold performance test as described in paragraph 2.2.1.1., not the Type-0 test of paragraph 2.1.1.1.
Why
  • Annex 7 to UN Regulation No. 90 was not aligned with the current text of UN Regulation No. 78.
  • The industry is willing to request approvals for replacement brake lining assemblies for vehicles of categories L6 and L7.

Q1What changed33 changes

Vehicle categories L6 and L7 in the braking tests (para. 2.1.1.)

The braking system must be tested to the requirements for the vehicle category in question in UN Regulation No. 78, Annex 3, paragraph 1. Paragraph 2.1.1. now lists the categories L1, L2, L3, L4, L5, L6, L7. Before, the list was L1, L2, L3, L4 or L5.

The braking system of the vehicle shall be tested according to the requirements for the vehicle category in question (L1, L2, L3, L4 or , L5, L6, L7) in UN Regulation No. 78, Annex 3, paragraph 1. The applicable requirements or tests are:

Dry stop tests (paras. 2.1.1.1. and 2.1.1.2.)

Paragraph 2.1.1.1. is now the "Dry stop test - single brake control actuated", not the "Type-0 test with engine disconnected". The test is done only in the laden condition, with one brake application under Annex 3, paragraphs 3.1. and 3.2., of UN Regulation No. 78. It goes up to wheel lock, the deceleration required by Annex 3, paragraph 3.3. of UN Regulation No. 78, or the maximum allowed control force. Where approval is required for front axle brakes, the test is on the front brakes only; for rear axle brakes, on the rear brakes only. New paragraph 2.1.1.2. is a "Dry stop test – all service brake controls actuated" under Annex 3, paragraph 4., UN Regulation No. 78 requirements. A deleted paragraph asked for a minimum of six brake applications at spaced increments of control force or line pressure.

Dry stop test - single brake control actuated
The test is to be carried out only in the laden condition. Make one brake application according to Annex 3, paragraphs 3.1. and 3.2., in UN Regulation No. 78 up to wheel lock, or up to the deceleration under performance requirements defined in Annex 3, paragraph 3.3. of UN Regulation No. 78 or up to the maximum allowed control force.
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High speed, wet brake and heat fade tests (paras. 2.1.1.3. to 2.1.1.5.)

Paragraphs 2.1.1.3., 2.1.1.4. and 2.1.1.5. are now the "High speed test", the "Wet brake test" and the "Heat fade test". The high speed test is only applicable for vehicles of categories L3, L4, L5 and L7. It is carried out under Annex 3, paragraph 5., UN Regulation No. 78 requirements. The wet brake test follows the requirements in Annex 3, paragraph 6. of UN Regulation No. 78. The heat fade test follows the requirements in Annex 3, paragraph 7. of UN Regulation No. 78. Before, paragraphs 2.1.1.2., 2.1.1.3. and 2.1.1.4. were the "Type-0 test with engine connected", the "Type-0 test with wet brakes" and the "Type-I test".

High speed test
Only applicable for vehicles of categories L3, L4 , L5 and L5L7.
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Cold performance equivalence test (paras. 2.2.1.1. to 2.2.1.3.)

The cold performance comparison with the original brake lining assembly now uses the test results, not the Type-0 test results of paragraph 2.1.1.1. New paragraph 2.2.1.1. asks for a minimum of six brake applications at spaced increments of pedal effort or line pressure. They go up to wheel lock or, alternatively, up to the minimum mean fully developed deceleration of Annex 3, paragraph 3.3., UN Regulation No. 78. The other option is up to the allowed maximum pedal force for the category of vehicle in question. The initial speed is as given in Annex 3, paragraph 3.2., UN Regulation No. 78. New paragraph 2.2.1.2. asks to note and plot pedal force or line pressure and mean fully developed deceleration for each application.

A comparison of the cold performance of the replacement brake lining assembly and the original brake lining assembly shall be made by comparing the test results of the Type-0 test as described in paragraph 2.1.1.1.
Make a minimum of six brake applications at spaced increments of pedal effort or line pressure up to wheel lock or, alternatively, up to a mean fully developed deceleration according to the minimum requirements in Annex 3, paragraph 3.3., UN Regulation No. 78 or up to the allowed maximum pedal force for the category of vehicle in question from an initial speed as given in Annex 3, paragraph 3.2., UN Regulation No. 78.
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Speed sensitivity test (paras. 2.2.2.1. and 2.2.2.2.)

The speed sensitivity test is now only applicable for vehicles of categories L3, L4, L5, and L7; before, L7 was not in this list. It is carried out with the laden vehicle under the test conditions defined in Annex 3, paragraph 3.1. and 3.2. of UN Regulation No. 78. Before, it used the conditions of the Type-0 test with engine disconnected. Paragraph 2.2.2.1. now takes the control force or line pressure from the cold performance test results of paragraph 2.2.1.1., not the Type-0 test. The minimum required mean fully developed deceleration in that paragraph is now as described in Annex 3, paragraph 3.3 of UN Regulation No. 78. Paragraph 2.2.2.2. no longer says "and with initial brake temperature ≤ 100 °C".

This test is only applicable for vehicles of categories L3, L4 , L5, and L5 L7 and shall be carried out with the laden vehicle under the test conditions defined in Annex 3, paragraph 3.1. and 3.2. of the Type-0 test with engine disconnectedUN Regulation No. 78. However, the test speeds are different.
From the results of the Type-0 cold performance test as described in paragraph 2.1.1.12.2.1.1. determine the control force or line pressure corresponding to the minimum required mean fully developed deceleration for that category of vehicle as described in Annex 3, paragraph 3.3 of UN Regulation No. 78.
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References to UN Regulation No. 78 (paras. 1.1., 1.3., 2.1. and 2.1.2.)

Paragraph 1.3. now refers to a combined braking system in the meaning of paragraph 2.6. of UN Regulation No. 78. Before, it referred to paragraph 2.9. of Regulation No. 78. Paragraphs 1.1., 2.1. and 2.1.2. now say "UN Regulation No. 78" instead of "Regulation No. 78".

A vehicle which is representative of the type(s) for which the replacement brake lining assembly approval is required shall be equipped with the brake lining assemblies of the type for which approval is requested and instrumented for brake testing as required by UN Regulation No. 78.
In the case of brake lining assemblies for vehicles with a combined braking system in the meaning of paragraph 2.92.6. of UN Regulation No. 78 the combination(s) of brake lining assemblies for the front and the rear axle to which the approval shall be directed must be tested.
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Q2Why it changed

Proposed by
Expert from Spain
Working party
GRVA, 2nd session

Reasons

  • Annex 7 to UN Regulation No. 90 was not aligned with the current text of UN Regulation No. 78. The proposal aligns the text in Annex 7 with the provisions in UN Regulation No. 78.

    Sources (2)
    “Annex 7 to UN Regulation No. 90 is not aligned with the current text of UN Regulation No. 78.”
    “introducing amendments to align the text in Annex 7 to the UN Regulation No. 90 with the provisions in UN Regulation No. 78”
  • The industry is willing to request approvals for replacement brake lining assemblies for vehicles of categories L6 and L7. These categories are included in the latest version of UN Regulation No. 78. The proposal inserts the reference to the L6 and L7 vehicle categories to respond to these requests.

    Sources (2)
    “The industry is willing to request approvals for replacement brake lining assemblies for vehicles of Category L6 and L7, which are included in latest version of UN Regulation No. 78.”
    “It also inserts the reference to the L6 and L7 vehicle categories to respond to requests from the industry for type approval for the replacement brake lining assembly for vehicles category L6 and L7”

Document trail

  1. 2018-07ProposalECE/TRANS/WP.29/GRVA/2018/12Proposal by the expert from Spain
  2. —Working party adoptsECE/TRANS/WP.29/GRVA/2Session report, para. 58
  3. 2019-04Sent to WP.29ECE/TRANS/WP.29/2019/47Text that GRVA sent to WP.29 and AC.1
  4. 2019-06WP.29 adoptsECE/TRANS/WP.29/1147Adopted at the 178th session (session report, para. 134)
  5. 2020-01-11In forceC.N.19.2020.TREATIES-XI.B.16.90UN depositary notification

Q3Who is affected

Vehicle manufacturer

  • No direct action for this role.

Component supplier

  • For brake lining assemblies for vehicles of categories L6 or L7, prepare for the tests of paragraph 2.1.1.
  • Update your test plan to the tests in paragraphs 2.1.1.1. to 2.1.1.5.
  • Update your cold performance comparison to the brake applications in paragraphs 2.2.1.1. and 2.2.1.2.

Technical service / Approval authority

  • Update your test procedures to the tests in paragraphs 2.1.1.1. to 2.1.1.5.
  • Do the high speed test only for vehicles of categories L3, L4, L5 and L7 (para. 2.1.1.3.).
  • Do the cold performance equivalence test with the brake applications in paragraphs 2.2.1.1. and 2.2.1.2.

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ⓘ This report gives advice only. It is not legal or type-approval advice.

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