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UN R95 Base text (06 series) · UNECE Regulation No. 95 (ECE R95) — Uniform provisions concerning the approval of vehicles with regard to the protection of the occupants, fuel system integrity and protection against electrical shock in the event of a lateral collision.

UN R95 — 06 series of amendments

Changes from 05 series of amendments (supplement 3)

Adopted at the WP.29 191st sessionEntry into force 2024-06-15
What changed
  • New paragraphs 5.3.7. to 5.3.7.3. add requirements for compressed hydrogen-fuelled vehicles: hydrogen leakage and gas concentration after the crash, and container attachment.
  • New Annex 10 gives the test conditions and procedures for the assessment of post-crash hydrogen fuel system integrity.
  • As from 1 September 2027, Contracting Parties need not accept type-approvals of vehicles to the preceding series first issued after 1 September 2027.
Why
  • The proposal aims to introduce post-crash safety requirements for hydrogen fuelled vehicles, based on Amendment 1 to UN GTR No. 13.
  • The proposal says that UN Regulations Nos. 135 and 153 specify these requirements, but UN Regulations Nos. 94, 95 and 137 do not.
  • Hydrogen fuelled vehicles in the market are still limited in number, so the proposal says that the series should only apply to new type approvals.

Q1What changed138 changes

Post-crash requirements for compressed hydrogen-fuelled vehicles (paras. 5.3.7. to 5.3.7.3.)

New paragraph 5.3.7. says that, in the case of a compressed hydrogen-fuelled vehicle, compliance with paragraphs 5.3.7.1. to 5.3.7.3. must be shown. The hydrogen leakage rate must not exceed an average of 118 NL per minute for the time interval, Δt minutes, after the crash (paragraph 5.3.7.1.). Under paragraph 5.3.7.2., the gas concentration by volume in air in the passenger and luggage compartments “shall not exceed 4.0 per cent for hydrogen or 3.0 per cent for helium, at any time throughout the 60 minute post-crash measurement period”. This requirement is satisfied if it is confirmed “that the shut-off valve of each compressed hydrogen storage system has closed within five seconds of first vehicle contact with the barrier and there is no leakage from the compressed hydrogen storage system(s)”. The container(s) (for hydrogen storage) must remain attached to the vehicle at a minimum of one attachment point (paragraph 5.3.7.3.). Paragraphs 5.3.7.1. and 5.3.7.2. refer to “Annex 12”; a new RegVault Note says that this Regulation has no Annex 12 and points to Annex 10.

In the case of a compressed hydrogen-fuelled vehicle, compliance with paragraphs 5.3.7.1. to 5.3.7.3. shall be shown.
The hydrogen leakage rate (VH2) determined in accordance with either, paragraph 4. of Annex 12 for hydrogen, or paragraph 5. of Annex 12 for helium, shall not exceed an average of 118 NL per minute for the time interval, Δt minutes, after the crash.
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New Annex 10: post-crash hydrogen fuel system integrity tests

New Annex 10 gives the test conditions and procedures for the assessment of post-crash hydrogen fuel system integrity, to determine compliance with paragraph 5.3.7. Before the crash test, the container is filled to a minimum of 95 per cent of the targeted fill pressure and allowed to settle. Sensors in the passenger and luggage compartments measure the build-up of hydrogen or helium gas, or the reduction in oxygen. For the leak test, the gas pressure and temperature are measured immediately before the impact and again after a time interval, Δt. This time interval starts when the vehicle comes to rest after the impact and continues for at least 60 minutes. In enclosed spaces, sensor data are collected at least every five seconds for 60 minutes after the test.

Purpose
Determination of compliance with the requirements of paragraph 5.3.7. of this Regulation.
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Vehicle type and hydrogen definitions (paras. 2.2., 2.3.2. and 2.49. to 2.53.)

In the definition of “Vehicle type” (paragraph 2.2.), the words “in so far as they have an adverse effect on the result of the impact test prescribed in this UN Regulation” now come before the list of essential respects. Before, each listed respect had its own condition, such as “in so far as they have a negative effect on the performance prescribed in this Regulation”. New item (i) is “The basic configuration and main characteristics of the compressed hydrogen storage system”. Paragraph 2.3.2. now defines “Passenger compartment for electric safety and/or hydrogen safety assessment” instead of “Passenger compartment for electric safety assessment”, and says “back door” instead of “rear gate”. New paragraphs 2.49. to 2.53. define “Compressed hydrogen storage system (CHSS)”, “Container” (for hydrogen storage), “Container Attachments”, “Hydrogen-fuelled vehicle” and “Shut-off valve (for hydrogen-fuelled vehicles)”. Under paragraph 2.52., hydrogen fuel for the vehicles is specified in ISO 14687:2019 and SAE J2719_202003.

"Vehicle type" means a category of power-driven vehicles which do not differ in such essential respects , in so far as they have an adverse effect on the result of the impact test prescribed in this UN Regulation, as:
The length, width and ground clearance of the vehicle, in so far as they have a negative effect on the performance prescribed in this Regulation;
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Former paragraphs 5.3.7. and 5.3.8. renumbered (paras. 5.3.8. and 5.3.9.)

Former paragraphs 5.3.7. to 5.3.8. are renumbered as paragraphs 5.3.8. to 5.3.9. In paragraph 5.2., the references to paragraph 5.3.7. are now references to paragraph 5.3.8. A new RegVault Note says that the 06 series renumbered these paragraphs without updating the references to them. The note says that a reference to a former number (5.3.7.…) corresponds to the new number (5.3.8.…).

5.3.7.5.3.8.
5.3.7.1.5.3.8.1.
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Transitional provisions for the 06 series (paras. 11.1. to 11.6.)

As from the official date of entry into force of the 06 series, no Contracting Party may refuse to grant or accept 06 series type-approvals. As from 1 September 2027, Contracting Parties need not accept type-approvals of vehicles to the preceding series first issued after 1 September 2027 (paragraph 11.2.). Before, the date in paragraphs 11.2. and 11.3. was 1 September 2023. Contracting Parties must continue to accept these approvals first issued before 1 September 2027, provided the transitional provisions in the previous series foresee this possibility. Paragraph 11.4. now says that Contracting Parties may grant type approvals according to any preceding series; before, it said they “shall not refuse to grant” them “or extensions thereof”. New paragraph 11.5. says that they must continue to grant extensions of existing approvals to any preceding series, and former paragraph 11.5. becomes paragraph 11.6.

As from the official date of entry into force of the 05 06 series of amendments, no Contracting Party applying this Regulation shall refuse to grant or refuse to accept type-approvals under this Regulation as amended by the 05 06 series of amendments.
As from 1 September 20232027, Contracting Parties applying this Regulation shall not be obliged to accept type-approvals of vehicles according to the preceding series of amendments, first issued after 1 September 20232027.
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Approval mark examples (Annex 2) and R.E.3 references in footnotes

In Annex 2, the texts under the approval mark examples now refer to the 06 series of amendments instead of the 04 series. In one example text, the approval number is now 061424 instead of 041424. The two approval mark drawings are also updated. Three footnotes that refer to the Consolidated Resolution on the Construction of Vehicles now refer to document ECE/TRANS/WP.29/78/Rev.7. Before, two of them referred to Rev. 3 and one to Rev.6. They also give a new web address.

The above approval mark affixed to a vehicle shows that the vehicle type concerned has, with regard to the protection of the occupants in the event of a lateral collision, been approved in the Netherlands (E 4) pursuant to UN Regulation No. 95 under approval number 041424061424. The approval number indicates that the approval was granted in accordance with the requirements of UN Regulation No. 95 as amended by the 04 06 series of amendments.
The above approval mark affixed to a vehicle shows that the vehicle type concerned has been approved in the Netherlands (E 4) pursuant to UN Regulations Nos. 95 and 24. The first two digits of the approval numbers indicate that, at the dates when the respective approvals were granted. UN Regulation No. 95 incorporated the 04 06 series of amendments and UN Regulation No. 24 incorporated the 03 series of amendments.
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Force-deflection curves: legend tables and drawings (Annex 5, Appendix 2)

Each of Figures 2a to 2e in Annex 5, Appendix 2 now has a legend table. Each table gives, for each letter, a deflection in mm and a force in kN. Figures 2a to 2e have updated drawings. In Figure 2a, “Blocks 1 & 3” now reads “Blocks 1 and 3”. In Figure 2d, “Blocks 5 & 6” now reads “Blocks 5 and 6”.

Deflection Force A 0 mm 10 kN B 300 mm 58 kN C 300 mm 43 kN D 30 mm 0 kN
Deflection Force G 0 mm 10 kN H 160 mm 70 kN I 160 mm 50 kN J 30 mm 0 kN
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Q2Why it changed

Proposed by
Expert from the International Organization of Motor Vehicle Manufacturers
Working party
GRSP, 73rd session (May 2023)

Reasons

  • The proposal aims to introduce requirements concerning post-crash safety of hydrogen fuelled vehicles. These requirements are based on Amendment 1 to UN GTR No. 13 (Hydrogen and Fuel Cells Vehicles).

    Source
    “The proposal aims to introduce requirements concerning post-crash safety of hydrogen fuelled vehicles based on the Amendment 1 to UN GTR No. 13 (Hydrogen and Fuel Cells Vehicles).”
  • Post-crash safety requirements for hydrogen powered vehicles are specified in UN Regulation No. 135 (pole-side impact) and UN Regulation No. 153 (rear end collision). Other full scale vehicle crash regulations, such as UN Regulations Nos. 94, 95 and 137, do not specify them. UN Regulation No. 134 requires compliance with the post-crash requirements by referencing the crash test procedure.

    Sources (2)
    “In current UN Regulations, post-crash safety requirements for hydrogen powered vehicles are specified in UN Regulation No. 135 (pole-side impact) and UN Regulation No. 153 (rear end collision).”
    “in other full scale vehicle crash regulations such as UN Regulations Nos. 94, 95 and No.137, such requirements are not specified while the compliance to the post-crash requirements are required in UN Regulation No.134 by referencing the crash test procedure.”
  • The proposal aims to increase the mutual recognition possibilities for the approvals to these crash regulations. It also aims to allow flexibility in type approval procedures.

    Source
    “For increasing the mutual recognition possibilities for the approvals according to these crash regulations and allowing flexibilities in type approval procedures”
  • The proposed requirements are fully harmonised with UN GTR No. 13, Amendment 1. They are also harmonised with the proposal of the 02 series of amendments to UN Regulation No. 134.

    Source
    “The proposed requirements are fully harmonised with that of UN GTR No. 13, Amendment 1 and the proposal of the 02 series of amendment to UN Regulation No.134.”
  • The number of hydrogen fuelled vehicles in the market is still limited. For this reason, the proposal says that this series of amendments should only apply to vehicles applying for new type approval. The date should be coordinated with the date of the 02 series of amendments to UN Regulation No. 134.

    Sources (2)
    “Since the numbers of hydrogen fuelled vehicles in the market are still limited, this series of amendments should only apply to the vehicle applying to new type approval.”
    “The date should be coordinated with that of the 02 series of amendment to UN Regulation No. 134.”

Document trail

  1. —ProposalGRSP-72-29Earlier text by the expert from OICA, distributed at the 72nd GRSP session
  2. 2023-03RevisedECE/TRANS/WP.29/GRSP/2023/18Proposal by the expert from OICA, based on GRSP-72-29
  3. —Amended in sessionGRSP-73-35-Rev.1Revised proposal by the expert from OICA that supersedes ECE/TRANS/WP.29/GRSP/2023/18
  4. —Working party adoptsECE/TRANS/WP.29/GRSP/73GRSP session report, para. 25 and Annex VI
  5. 2023-08Sent to WP.29ECE/TRANS/WP.29/2023/108Text that GRSP sent to WP.29 and AC.1
  6. 2023-11WP.29 adoptsECE/TRANS/WP.29/1175Adopted at the 191st session (session report, para. 180)
  7. 2024-06-15In forceC.N.251.2024.TREATIES-XI.B.16.95UN depositary notification

Q3Who is affected

Vehicle manufacturer

  • For a compressed hydrogen-fuelled vehicle, make sure that it meets paragraphs 5.3.7.1. to 5.3.7.3.
  • Check the first issue date of your vehicle type-approvals to the preceding series against 1 September 2027 (paragraph 11.2.).
  • Update documents that quote former paragraphs 5.3.7. to 5.3.8., which are now paragraphs 5.3.8. to 5.3.9.

Component supplier

  • No direct action for this role.

Technical service / Approval authority

  • For compressed hydrogen-fuelled vehicles, be ready to test post-crash hydrogen fuel system integrity as new Annex 10 describes.
  • Before the crash impact, place the sensors in the passenger and luggage compartments as Annex 10, paragraph 3.2.3. describes.
  • Let Δt last at least 60 minutes after the vehicle comes to rest (Annex 10, paragraphs 4.1.1. and 5.1.1.).
  • Collect enclosed-space sensor data at least every five seconds for 60 minutes after the test (Annex 10, para. 6.1.).

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ⓘ This report gives advice only. It is not legal or type-approval advice.

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