RegVault

UN R94 Base text (05 series) · UNECE Regulation No. 94 (ECE R94) — Uniform provisions concerning the approval of vehicles with regard to the protection of the occupants, fuel system integrity and protection against electrical shock in the event of a frontal collision.

UN R94 — 05 series of amendments

Changes from 04 series of amendments (supplement 2)

Adopted at the WP.29 191st sessionEntry into force 2024-06-15
What changed
  • In the case of a compressed hydrogen-fuelled vehicle, new paragraphs 5.2.7.1. to 5.2.7.3. set requirements on hydrogen leakage, gas concentration and container attachment.
  • New Annex 12 gives the test conditions and procedures for the assessment of post-crash hydrogen fuel system integrity.
  • From 1 September 2027, Contracting Parties applying this Regulation are not obliged to accept preceding-series type-approvals of vehicles first issued after that date.
Why
  • The proposal aims to introduce requirements for the post-crash safety of hydrogen-fuelled vehicles based on Amendment 1 to UN GTR No. 13.
  • UN Regulations Nos. 135 and 153 specify post-crash safety requirements for hydrogen powered vehicles, but UN Regulation No. 94 did not specify them.
  • Because the numbers of hydrogen fuelled vehicles in the market are still limited, the proposer says this series should only apply to new type approvals.

Q1What changed103 changes

Hydrogen leakage and container attachment for compressed hydrogen-fuelled vehicles (paras. 5.2.7., 5.2.7.1. and 5.2.7.3.)

New paragraph 5.2.7. says that, in the case of a compressed hydrogen-fuelled vehicle, compliance with paragraphs 5.2.7.1. to 5.2.7.3. must be shown. Under paragraph 5.2.7.1., the hydrogen leakage rate (VH2) must not exceed an average of 118 NL per minute for Δt minutes after the crash. The rate is determined in accordance with paragraph 4. of Annex 12 for hydrogen, or paragraph 5. of Annex 12 for helium. Under paragraph 5.2.7.3., the container(s) for hydrogen storage must remain attached to the vehicle at a minimum of one attachment point. The Annex 3 test is now considered satisfactory if all the conditions in paragraphs 5.2.1. to 5.2.7. are satisfied at the same time. Before, the list ended at paragraph 5.2.6.

In the case of a compressed hydrogen-fuelled vehicle, compliance with paragraphs 5.2.7.1. to 5.2.7.3. shall be shown.
The hydrogen leakage rate (VH2) determined in accordance with either, paragraph 4. of Annex 12 for hydrogen, or paragraph 5. of Annex 12 for helium, shall not exceed an average of 118 NL per minute for the time interval, Δt minutes, after the crash.
3 more changes in this group — open in Compare

Gas concentration in the passenger and luggage compartments (para. 5.2.7.2.)

New paragraph 5.2.7.2. sets limits for the gas concentration by volume in air in the passenger and luggage compartments. The limits are 4.0 per cent for hydrogen or 3.0 per cent for helium, at any time throughout the 60 minutes post-crash measurement period. The values are determined in accordance with paragraph 6. of Annex 12. Paragraph 5.2.7.2. says that this requirement is satisfied if it is confirmed that two conditions are met. The first is that the shut-off valve of each compressed hydrogen storage system has closed within five seconds of first vehicle contact with the barrier. The second is that there is no leakage from the compressed hydrogen storage system(s).

The gas (hydrogen or helium as applicable) concentration by volume in air values determined for the passenger and luggage compartments in accordance with paragraph 6. of Annex 12, shall not exceed 4.0 per cent for hydrogen or 3.0 per cent for helium, at any time throughout the 60 minutes post-crash measurement period. This requirement is satisfied if it is confirmed that the shut-off valve of each compressed hydrogen storage system has closed within five seconds of first vehicle contact with the barrier and there is no leakage from the compressed hydrogen storage system(s).

Test conditions and procedures for post-crash hydrogen fuel system integrity (Annex 12)

New Annex 12 gives the test conditions and procedures for the assessment of post-crash hydrogen fuel system integrity. Its purpose is the determination of compliance with the requirements of paragraph 5.2.7. It covers the preparation of the hydrogen storage system, the sensors for enclosed spaces, and post-crash leak and concentration measurements. Separate leak test measurements apply to a storage system filled with compressed hydrogen and to one filled with compressed helium. The time interval Δt starts when the vehicle comes to rest after the impact and continues for at least 60 minutes. Data from the sensors are collected at least every five seconds for a period of 60 minutes after the test.

Test conditions and procedures for the assessment of post-crash hydrogen fuel system integrity
Purpose
66 more changes in this group — open in Compare

Vehicle type and new definitions for hydrogen safety (paras. 2.6., 2.7.2. and 2.44. to 2.48.)

Paragraph 2.6. now puts one "adverse effect" condition in its lead-in, instead of a "negative effect" condition in each of items (a) to (g). New item (h) is "The basic configuration and main characteristics of the compressed hydrogen storage system". New paragraphs 2.44. to 2.48. define the compressed hydrogen storage system (CHSS), the container, container attachments, the hydrogen-fuelled vehicle and the shut-off valve. Paragraph 2.7.2. now defines the "Passenger compartment for electric safety and/or hydrogen safety assessment". It also says "back door" instead of "rear gate".

"Vehicle type" means a category of power-driven vehicles which do not differ in such essential respects , in so far as they have an adverse effect on the result of the impact test prescribed in this Regulation, as:
The length and width of the vehicle, in so far as they have a negative effect on the results of the impact test prescribed in this Regulation;
13 more changes in this group — open in Compare

Transitional provisions (paras. 12.1. to 12.6.)

Paragraph 12.1. now refers to the official date of entry into force of the 05 series of amendments and to type-approvals under that series. In paragraphs 12.2. and 12.3., the date 1 September 2023 is now 1 September 2027. Paragraph 12.4. now says that Contracting Parties applying this Regulation may grant type approvals according to any preceding series of amendments. Before, it said that they must not refuse to grant type-approvals according to any preceding series, or extensions thereof. New paragraph 12.5. says that Contracting Parties applying this Regulation must continue to grant extensions of existing approvals to any preceding series of amendments. The former paragraph 12.5. is renumbered as paragraph 12.6.

As from the official date of entry into force of the 04 05 series of amendments, no Contracting Party applying this Regulation shall refuse to grant or refuse to accept type-approvals under this Regulation as amended by the 04 05 series of amendments.
As from 1 September 20232027, Contracting Parties applying this Regulation shall not be obliged to accept type-approvals of vehicles according to the preceding series of amendments, first issued after 1 September 20232027.
4 more changes in this group — open in Compare

Approval mark examples (Annex 2)

In the Annex 2 example text, the approval number is now 051424 instead of 041424. The explanation of the approval numbers now says that UN Regulation No. 94 incorporated the 05 series of amendments, instead of the 04 series. The approval mark figures are also updated.

The above approval mark affixed to a vehicle shows that the vehicle type concerned has, with regard to the protection of the occupants in the event of a frontal collision, been approved in the Netherlands (E 4) pursuant to UN Regulation No. 94 under approval number 041424051424. The approval number indicates that the approval was granted in accordance with the requirements of UN Regulation No. 94 as amended by the 04 series of amendments.
The first two digits of the approval numbers indicate that, at the dates when the respective approvals were granted, UN Regulation No. 94 incorporated the 04 05 series of amendments and UN Regulation No. 11 incorporated the 04 series of amendments.
2 more changes in this group — open in Compare

References to the Consolidated Resolution (R.E.3.) in footnotes

Three footnotes on the Consolidated Resolution on the Construction of Vehicles (R.E.3.) now refer to Rev.7 instead of Rev.2 or Rev.6. Two of them now give the web address https://unece.org/transport/standards/transport/vehicle-regulations-wp29/resolutions. A new footnote reads "See paragraph 2.14."

As defined in the Consolidated Resolution on the Construction of Vehicles (R.E.3.), document ECE/TRANS/WP.29/78/Rev.6ECE/TRANS/WP.29/78/Rev.7, para. 2. –www.unece.org/trans/main/wp29/wp29wgs/wp29gen/wp29resolutions.html- https://unece.org/transport/standards/transport/vehicle-regulations-wp29/resolutions
The distinguish numbers of the Contracting Parties to the 1958 Agreement are reproduced in Annex 3 to Consolidated Resolution on the Construction of Vehicles (R.E.3.), document TRANS/WP.29/78/Rev.2/Amend.3TRANS/WP.29/78/Rev.7/Amend.3
2 more changes in this group — open in Compare
See every change side by side in Compare

Q2Why it changed

Proposed by
Expert from the International Organization of Motor Vehicle Manufacturers
Working party
GRSP, 73rd session (May 2023)

Reasons

  • The proposal aims to introduce requirements for the post-crash safety of hydrogen-fuelled vehicles based on Amendment 1 to UN GTR No. 13. The GRSP report says the proposal is to incorporate provisions on hydrogen-fuelled vehicles into UN Regulation No. 94. It is also to harmonize UN Regulation No. 94 with UN GTR No. 13, Amendment 1.

    Sources (2)
    “The proposal aims to introduce requirements for the post-crash safety of hydrogen-fuelled vehicles based on the Amendment 1 to UN GTR No. 13 (Hydrogen and Fuel Cells Vehicles).”
    “to incorporate provisions on hydrogen-fuelled vehicles into UN Regulation No. 94, to harmonize UN Regulation No. 94 with UN GTR No. 13, Amendment 1”
  • UN Regulations Nos. 135 and 153 specify post-crash safety requirements for hydrogen powered vehicles. Other full scale vehicle crash regulations, such as UN Regulations Nos. 94, 95 and 137, did not specify them. UN Regulation No. 134 requires compliance with the post-crash requirements by referencing the crash test procedure.

    Sources (2)
    “In current UN Regulations, post-crash safety requirements for hydrogen powered vehicles are specified in UN Regulation No. 135 (pole-side impact) and UN Regulation No. 153 (rear end collision).”
    “However, in other full scale vehicle crash regulations such as UN Regulations Nos. 94, 95 and 137, such requirements are not specified while the compliance to the post-crash requirements are required in Regulation No.134 by referencing the crash test procedure.”
  • The proposer says that the proposed requirements are fully harmonised with UN GTR No. 13, Amendment 1. The proposer says they are also harmonised with the proposal of the 02 series of amendments to UN Regulation No. 134.

    Source
    “The proposed requirements are fully harmonised with that of UN GTR No. 13, Amendment 1 and the proposal of the 02 series of amendment to UN Regulation No. 134.”
  • The proposer notes that the numbers of hydrogen fuelled vehicles in the market are still limited. For this reason, the proposer says this series should only apply to vehicles applying for new type approval. The proposer also says the date should be coordinated with that of the 02 series of amendments to UN Regulation No. 134.

    Sources (2)
    “Since the numbers of hydrogen fuelled vehicles in the market are still limited, this series of amendments should only apply to the vehicle applying to new type approval.”
    “The date should be coordinated with that of the 02 series of amendment to UN Regulation No. 134.”

Document trail

  1. —ProposalGRSP-72-34Earlier proposal by the expert from OICA, distributed at the seventy-second GRSP session
  2. 2023-03ProposalECE/TRANS/WP.29/GRSP/2023/22Proposal by the expert from the International Organization of Motor Vehicle Manufacturers
  3. —RevisedGRSP-73-34Revised proposal superseding ECE/TRANS/WP.29/GRSP/2023/22
  4. —Working party adoptsECE/TRANS/WP.29/GRSP/73Session report, para. 23: GRSP adopted the proposal as amended by Annex V
  5. 2023-08Sent to WP.29ECE/TRANS/WP.29/2023/107Text that GRSP sent to WP.29 and AC.1
  6. 2023-11WP.29 adoptsECE/TRANS/WP.29/1175Adopted at the 191st session (session report, para. 180)
  7. 2024-06-15In forceC.N.250.2024.TREATIES-XI.B.16.94UN depositary notification

Q3Who is affected

Vehicle manufacturer

  • In the case of a compressed hydrogen-fuelled vehicle, show compliance with paragraphs 5.2.7.1. to 5.2.7.3.
  • Prepare your directions for purging the hydrogen storage system, which Annex 12, paragraph 3.1.2. uses if purging is necessary.
  • Check approval plans against paragraph 12.2. for preceding-series type-approvals first issued after 1 September 2027.

Component supplier

  • Give vehicle manufacturers the basic configuration and main characteristics of the compressed hydrogen storage system (paragraph 2.6., item (h)).

Technical service / Approval authority

  • In the case of a compressed hydrogen-fuelled vehicle, measure post-crash leakage and gas concentration as set out in Annex 12.
  • Make sure that sensors are calibrated and located as Annex 12, paragraphs 3.2.2. and 3.2.3. set out.

See every change side by side

RegVault customers compare every version of UN regulations, read the consolidated text and download the PDF.

ⓘ This report gives advice only. It is not legal or type-approval advice.

More UN R94 change reports

All UN R94 change reports